The machine adopts PLC programmable control system, through the servo motor control cloth take-up and warp let-off, to achieve automatic adjustment of weaving tension and electronic display, the use of crankshaft beating-up and cams shedding mechanism, high performance servo direct drive weft insertion and limitless cloth take up mechanism, digital display cloth length, not only meet the characteristics of the machine, but also can shorten the auxiliary weaving time. We can weave stainless steel, iron, copper, alumi-num, silver and other metal and alloy materials of wire, The woven metal mesh is widely used in petroleum, chemical, machinery, military, aerospace and other industrial sectors of liquid, gas filtration and solid particle screening.
| Shuttleless Wire weaving machine | QD for mddium heavy wire mesh |
| Standard Weaving Width | 1300mm |
| 1600mm | |
| 2000mm | |
| 2500mm | |
| Wire Diameter | 0.08-0.35mm |
| Mesh Range (Plain & Dutch weave mesh per inch 25.4mm) | PW: 8-120mesh |
| DW: To 300mesh | |
| Wire Material | Stainless steel wire, Brass wire, Tin bronze wire, Red copper wire, Iron wire, Galvanized iron wire, Aluminum wire, Aluminum alloy wire, Nickel wire, Molybdenum wire, Palladium wire, Platinum-rhodium alloy wire, Silver wire, Gold wire, Resistance wire, Nichrome wire, Titanium wire, Monel alloy wire. |
| General Weaving Speed (depending on weaving width and specfication ) | 60-120times/minute |
| Weft Wire Insertion | The carbon fiber or nylon rapier with AC servo mechanism that keeps the weft wire under tension |
| Heddle system | The cam motion or AC servo dobby |
| Take-up & Let-off Mechanism | The weaving machines are differentialed by the servo motor and reducer speed ratio |
| Main Motor | 3.0KW or 4.0KW |
| Machine Size | width: weave width+1400mm |
| Length:2700mm | |
| Height :1350mm | |
| Basic tension | 20000N/M |
| Endless cloth take-up | Yes |
| Safety Light Curtains | Yes |
Each warp wire passes alternately above and below every successive pair of weft wires and vice versa. This weave permits a heavier wire diameter to be used that allows the application of this wire cloth for greater loads and finer filtration.
The Plain Weave cloth is the most common wire cloth used and it is one of the simplest wire cloths. The plain wire cloths are not crimped before weaving, and each warp wire passes over and under the wires running through the cloth at 90 degrees angle. Warp and weaverd elements are generally the same. Used for the majority of commercial applications and for filtration where a high flow rate is required.
Each warp wire passes alternately above and below every successive pair of weft wires and vice versa. This weave permits a heavier wire diameter to be used that allows the application of this wire cloth for greater loads and finer filtration.
Woven as a plain weave but with the warp wires of greater diameter than the weft wires. The weft wires are woven tightly together producing a strong cloth whilst allowing a good flow rate.
Similar to Plain Dutch weave, except that the weave is twilled, allowing a double layer of weft wires. This cloth is “tight tight”, has a very smooth surface, is strong, but has a restricted flow rate. There are no apertures in the sense of the word as the filtrate follows a tortuous path through the depth of the wire cloth. Also referred to as a Microporous in a plain weave with similar mesh count, and is used for critical filtration applications often under high pressure.
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