The machine adopts PLC programmable control system, through the servo motor control cloth take-up, warp let-off, weft insertion and Shedding if have the professional reqeust.
The machine adopts PLC programmable control system, through the servo motor control cloth take-up and warp let-off, to realize the automatic adjustment of weaving tension and electronic display.
Servo dobby and high performance servo direct drive weft insertion design, so that the operation is more stable to achieve high precision, fast speed, low noise, wide weaving range, various types.
We can weave stainless steel, iron, copper, aluminum, silver and other metal and alloy materials of wire. This type of machine is mainly used for weaving precision metal mesh for special screen printing levels, and can meet the technical requirements of screen printing applications in the electronic and optoelectronic industries.
| Shuttleless Wire weaving machine | B for fine wire mesh | B Max for fine wire mesh |
| Standard Weaving Width | 1300mm | 1300mm |
| 1600mm | 1600mm | |
| 2000mm | 2000mm | |
| 2500mm | 2500mm | |
| Wire Diameter | 0.020-0.25mm | 0.020-0.25mm |
| Mesh Range | PW: 40-600mesh | PW: 40-600mesh |
| (Plain & Dutch weave mesh per inch 25.4mm) | DW: To 2600mesh | DW: To 2600mesh |
| Wire Material | Stainless steel wire, Brass wire, Tin bronze wire, Red copper wire, Iron wire, Galvanized iron wire, Aluminum wire, Aluminum alloy wire, Nickel wire, Molybdenum wire, Palladium wire, Platinum-rhodium alloy wire, Silver wire, Gold wire, Resistance wire, Nichrome wire, Titanium wire, Monel alloy wire. | |
| General Weaving Speed | 60-120times/minute | 60-120times/minute |
| (depending on weaving width and specfication ) | ||
| Weft Wire Insertion | The carbon fiber or nylon rapier with AC servo mechanism that keeps the weft wire under tension | |
| Heddle system | The cam motion | AC servo dobby |
| Take-up & Let-off Mechanism | The weaving machines are differentialed by the servo motor and reducer speed ratio | |
| Main Motor | 1.5KW or 2.2KW or 3.0KW | 1.5KW or 2.2KW or 3.0KW |
| Machine Size | width: weave width+1400mm | width: weave width+1400mm |
| Length: 2400mm | Length:2400mm | |
| Height :1350mm | Height :1350mm | |
| Basic tension | 15000N/M | 15000N/M |
| Endless cloth take-up | Yes | Yes |
| Safety Light Curtains | Yes | Yes |
The Plain Weave cloth is the most common wire cloth used and it is one of the simplest wire cloths. The plain wire cloths are not crimped before weaving, and each warp wire passes over and under the wires running through the cloth at 90 degrees angle. Warp and weaverd elements are generally the same. Used for the majority of commercial applications and for filtration where a high flow rate is required.
Each warp wire passes alternately above and below every successive pair of weft wires and vice versa. This weave permits a heavier wire diameter to be used that allows the application of this wire cloth for greater loads and finer filtration.
Woven as a plain weave but with the warp wires of greater diameter than the weft wires. The weft wires are woven tightly together producing a strong cloth whilst allowing a good flow rate.
Similar to Plain Dutch weave, except that the weave is twilled, allowing a double layer of weft wires. This cloth is “tight tight”, has a very smooth surface, is strong, but has a restricted flow rate. There are no apertures in the sense of the word as the filtrate follows a tortuous path through the depth of the wire cloth. Also referred to as a Microporous in a plain weave with similar mesh count, and is used for critical filtration applications often under high pressure.
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